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Cost Effective Troubleshooting in Manufacturing

pcb, meter and oscopeCost effective troubleshooting circuit card assembly problems is a function of applying the most appropriate test method to the problems that are best prepared to isolate and identify faults for corrective action. As capable as some of the test equipment available on the market today may be, they are not always the most cost effective when it comes to all of the potential test problems that can exist on a circuit card.

It may also be impractical to “fixture up” a piece of test equipment to be capable of recognizing all of the potential problems that a board may have when many of those problems may only occur infrequently. The question then is “What is the balance between...”
1. “...a significant investment in the software and fixture development of a high end tester as the primary test method...”
versus
2. “...a balanced investment plan across the primary and another test method which cost effectively maximizes fault coverage”?

The answer is a function of the cost of the board, volume of production, cost to develop test software/fixture and the precision measurement ability of the primary tester. A number of companies today have equipped the primary test equipment to only find the most common reoccurring faults in the circuit card. Those that are more infrequent are either passed through a second level of board test (may occur frequently but the cost of seeing them occur in system integration is too high) or discovered in system integration. When problems do occur in system integration they are passed to an off-line station where adequate test methods are used to diagnose the problem in a cost effective manner and return the circuit card to production.

* Precision probing
* Nondestructive Test

Design/Test Engineering

Manufacturing

Repair